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Instead of some homebuilt alternator with a magnitized rotor that will lose it's efficiency over time with a uncoated stator and shafts that can rust I only use and sell these brushless alternators (PMAs) because I want my generator packages to last for many years so I'm willing to pay a little more for them to assure that I sell a product I'm willing to stand behind. Now let's see which alternator you need.
For wind turbines this is a rough guide but go to http://rredc.nrel.gov/wind/pubs/atlas/maps/chap2/2-01m.html . If you are using a wind turbine in wind zones 3 or less you probably want a model 540. Higher wind areas will usually do better with a model 520. These results assume you’ve got the turbine on a tower at least 20’ above anything close by. If in doubt the 540 is usually the best choice for most locations and lower towers. It may miss out on making the most power in a tornado but it will make more power in lower winds. A thought on premade wind turbine kits. Some manufactures give out fair and realistic maximum power ratings but some of these guys require 120 mph winds to achieve their power ratings. Check around before purchasing. Just because "it can make 1500 watts" doesn't mean you will ever see it do so. Be realistic about your site's wind speeds.
For hydro uses like water wheels and turbines use this calculator to get a good power estimate.
The efficiency factor of .55 is a good average for water wheels and smaller turbines.
If your results for average water flow show between 20 watts and 120 watts go with the model 540. If your results are between 120 watts and 400 watts go with the model 520. Both of these alternators can make more power for use during spring floods.
These rugged alternators produce electricity @ much lower RPMs making them perfect for most wind and hydro electrical generation purposes and ship ready to make electricity. By hitting 12v or 24v @ much lower speeds these units reduce or eliminate friction robbing gearing and their low cogging design allows them to start up with lower wind speeds. Made with pride in the USA these alternators use super strong N40 grade Neodymium rare earth magnets and machined stainless steel shafts to maximize efficiency unlike the alternator you'd find in your car; your car has a 300 hp engine to power the alternator, you instead need the most efficient alternator you can find to make the most electricity your site can make. They accept standard 5/8” pulleys or just order the optional cooling kit with pulley like I do. These alternators are wired to allow you to hook them up either 2 phase or 3 phase (see last picture) using the plug in the back for longer wire runs. They can be hooked directly to a car battery although you may want a charge controller in the middle to protect your batteries if you are making more than 50 watts.
To learn the basics about how to make your own electricity click here. email:Spencer@waterwheelplace.com 706-207-1080
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